1.8m dia at 1.8m length Ukko Cedar barrel sauna
We just finished refurbishing our 1.8m long Cedar barrel sauna. This sauna was used by us in Sydney before moving to Sussex Inlet.
In case you are wondering how we deliver it – simple, we flat pack it on to a made pallet for courier pickup this week:
All of the barrel sauna is inside this cute box 🙂
While we were test fitting this sauna for customer in Torquay, VIC, we decided to show you how to assemble front and back wall of our barrels.
FRONT WALL ASSEMBLY:
Lay all 3 wall parts and connect them together to make a perfect circle
Once all wall parts are together, simply screw them with supplied hex screws.
BACK WALL ASSEMBLY:
It is very similar to front wall except that there’s one more extra detail.
Step 1- Lay barrel sauna back wall partsStep 2 – Connect all parts together. (You can use rubber mallet)Step 3 – Screw all parts together with supplied hex screwsNote: In this image all parts are separate. This is just to show you where the parts need to be screwed together. Make sure that all wall components are tight together (the same as front wall)Step 4 – Attach back wall support panel where marked and screw it down to the back wall
That’s all there’s to it. Any questions, please contact us for more information.
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We’ve just finished test fit of our 2.1m long Cedar barrel sauna. While we were test fitting this sauna, we thought to make few pictures and show you how you can assemble it yourself.
2.1m long at 1.82m diameter Ukko Cedar Barrel sauna
This sauna features traditional sauna door with square window, bitumen shingles for outdoor installation (if there’s no pergola to cover the sauna) and sauna air humidifier with Eucalyptus oil.
We did not put rings (you can see them near the shingles) but they need to be installed and tightened when putting this sauna on site.
Here’s how to assemble Ukko Cedar barrel sauna:
Step 1
Place sauna base staves on to the supplied cradle. Fix one stave only at this stage to the cradle with supplied hex screws (we pre-drill holes. You can’t miss it):
Barrel Sauna CradlePlace base staves (marked from B1…) on to the cradle and screw one stave down
Step 2
Place front and back walls in to the staves grooves:
Placing sauna front and back walls on to the base staves
Use level to ensure front and back walls are properly leveled:
Leveling front wall
Step 3
Continue with staves until sauna is fully done:
Go one half of the barrel on one side firstThen go to the other half of the sauna
Screw every second stave on to the walls to fix them during installation. (Before placing rings, you remove screws):
Putting screws in to the staves to secure them until rings are in placeAll staves are in place (use rubber mallet to ensure tight fit)
Step 4
Place stainless steel rings and tighten them with supplied rods and couplings:
Use ring protective strip (or tape measure) to get 50mm from the edge of the staves on both sides
Step 5
Mount sauna door to the door jamb:
Screw sauna door hinges to the door jamb
Step 6
Install bench supports and place benches on top of them (you can choose the best possible height for you). We normally put one bench lower for sitting and one upper for laying down (it will be hotter there). Mount sauna heater with guard rail, put sauna light fitting (under one of the benches) and place floor duckboard:
Installing sauna benches
Well, that’s pretty much it. All you need now is a licensed electrician to hook the heater to your mains and connect sauna light fitting with an on/off switch (on/off switch must be somewhere outside of the sauna). Once all is connected you can start enjoying your sauna.
If you have more questions or would like to place an order simply CONTACT US via email “sales(at)ukkosaunas.com.au” or via phone:
Here are step by step instructions on how log sauna is assembled:
Step 1
Put together sauna base frame by screwing supplied angle brackets in to the frame set boards:
Log sauna base frame set assembly
Step 2
Assemble walls with supplied wall structural timbers and screws:
Put bottom log in to the frame until it fits in properly and attach wall frame timbers to the bottom log with supplied screwsContinue with sliding logs in to wall frame. Screw every 3d-4th log in to the frame from both sides.Slide all wall logs to finish the wall.
Repeat the process for all sauna walls.
Step 3
Now it is time to put all the walls together:
Attach walls to sauna corners with supplied hex screws. Insert connecting strips in to the corner grooves.
Once all the walls and door jamb frame attached you should have your main sauna structure look like this:
Sauna walls put together
Step 4
Mount top frame set (similar to sauna base frame set from step 1 except there’s no angle brackets) on top of the sauna and screw them with supplied screws to the walls:
Screw top frame set planks on to the walls. Make sure that frames lock properly in to the wall.
Step 5
Hang the door. In this case traditional door was ordered (standard door is glass door in Cedar frame):
Sauna door attached to the door jamb frame.
Step 6
Attach T&G ceiling panels to the top frame set with supplied hex screws:
Start with one end of the top sauna frame and continue til the end.
Step 7
Now that the main structure is done, install bench supports and place sauna benches on top:
Screw upper and lower bench supports to sauna walls on both sides.Place benches on to the bench supports. Under upper bench screw extra support planks for stability.
Step 8
Attach sauna top trims or roof package to finish installation. In this case customer ordered flat under slight angle roof frame to put fiber glass roofing sheets on site:
Assemble roof package frame on the floor and place it on top of the sauna ceiling boards. Screw frame to the ceiling panels.
Hang heater & light fitting, mount heater guard rail and place floor duckboard and your sauna is done:
View from the top
This sauna was completely made in our factory, test fitted and then flat packed for delivery. You can also order materials only package with all the instructions and made it yourself. These packages are on SALE now. Click to read more.
We’ve just finished test fitting 1.8m diameter Larch tub for customer in Melbourne, Vic.
This tub was custom made with no step down per customer’s request:
Top view on the tub with octagonal bench arrangement and no step-down
This tub was also modified to connect hybrid system – gas heater and 6kW electric heater to run filtration and 8 air jets.
Plus it has electronic sanitazation Ozonator and UV systems integrated in to the tub with Ozonator jet hole made at the bottom of the tub.
This way ozone covers more water when passing to the top and works more efficiently.
1.8m dia tub with 8 jets, extra return for gas heater and ozon/UV fittings
It also was ordered with WiFi module to enable mobile control via any devise (Apple or Android):
WiFi module to control the tub via Internet. Ideal for holiday homes
We are putting this tub on to the pallet (flat packed) for delivery next week:
Tub flat packed on to the pallet for transportation
Want your tub to be customized to your specifications? Give us a call on:
0425 230 785
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